hooray, my dash temp gauge works! that’s good news, didn’t want to replace the gauge cluster. this single wire comes straight out from where its connected, I held the plastic connector with a pair of pliers, and took a small pry bar leveraged in between the plastic connector and the metal sending unit assembly and just popped the unit out. I’m glad I didn’t try to pry open the plastic connector.
i cut the end off a low voltage test lead, stripped about an inch of plastic casing off the cut end, twisted the exposed end and doubled it over, and shoved that into the plastic connector. clipped the alligator clip on the other end of the lead to a bolt head on the cylinder block. then I put the ignition to on, and the needle went straight to hot in less than a half second. you’re not supposed to let it reach the hot mark, it could damage the gauge, but oh well.
now I know the gauge works, the manuals say to test the resistance of the sending unit itself.
here’s the procedure if you don’t have a manual:
*with engine cold, use an ohmmeter to measure resistance between the positive terminal and the engine (ground)
*check the temperature of the coolant
*run the engine and measure the change in resistance with the engine at operating temperature (radiator fan comes on)
*if obtained readings are substantially different from spec, replace the sending unit
specs:
temp 56c(133f), resistance 142
temp 85c(185f)-100c(212f), resistance 49-32(ohms)
now I am a rookie (obviously! ha ha) and I can’t see how if your sending unit passes the resistance test what else you would check after that. anyway, I’m going to go ahead and do that but I can’t run my car right now cuz some fuel components are disconnected so its gonna have to wait. will be using my harbor freight cheapie multimeter that I got for FREE with a coupon there so hope its up to the task.
EDIT:
well, for the first time since owning this car, I’m getting a response from the dash temp gauge while the car is running. After replacing my thermostat, coolant temp switch, and ‘shocking’ the ect sending unit back to life, not sure which one did it, it works. Never went as far as measuring resistance on the unit itself. After peeling back the rubber on the connector (unnecessarily), I had to rig something to cover the wires again so I took an inch of plastic tubing, the pre-cut kind designed to wrap around wires, put that over the plastic connector, gave it a few wraps w/ electrical tape, and am currently hoping the tape doesn’t melt. Actually have duct tape over some air box fittings which disintegrated when I pulled the air box out to work on the thermostat, too. don’t laugh.