I’ve been asked to chime in on this topic and I’ve found impetus to write a small book. I apologize in advance.
Passey, I agree you have left something of an ambiguous message in whether or not it’s pulling. Buod has made great points about a crooked wheel versus a pull. What I see most people doing wrong in trying to tell me that they’ve got a pull is that they try to center the steering wheel first and then they gauge how their vehicle drives down the road. If you’re going to try and gauge your vehicle’s handling on your own after an alignment, get the vehicle parallel to the road first and make sure it’s driving straight down the road. Then look at the steering wheel for straightness. I also really like what was said about a pull being a force. Even if you can’t always feel the pull, it’s still a force born out of some inequality between alignment angles from side to side or a tire problem. In short; Pull = a force.
So Passey, instead of pulling, would it be more correct to say that the truck wanders? If so, then put more stock into Eric’s post about caster angle. Caster is much less likely to cause a pull compared to camber. Where caster plays a stronger role is in road manners such as wandering. Specifically for your truck Passey, imagine an axis line drawn between the centers of your upper and lower ball joint. You should notice a slight angle in that axis, The more that axis points straight up and down, the sloppier the road manners will be. The truck just isn’t going to go in a straight line. If that axis leans too far rearward at the upper ball joint, the more likely you’ll get vibrations and chatter at higher speeds.
What I’m really dying for at the moment, is a print out of the most recent alignment. Even that may not tell the whole story, The printouts don’t usually show you the cross camber or cross caster measurements. Cross camber or caster tells you how even the measurements are from the driver’s side to the passenger side. You can still be in spec at an individual wheel but still be begging for a pull if the angle isn’t close to equal in angle to the other side. When the shop tech said the alignment was a little off, was he paying any attention to the cross measurements?
I’m leery about the fact that years have gone by since changing a lot of parts and then a lot more parts got changed and then I have to throw some question at you about how you check your parts for looseness.
Are you correctly unloading the suspension so the springs can’t put force on the ball joints while you’re checking them? Are you absolutely sure there’s no play in the idler and pitman arms? While crack checking the frame is a great idea, I’d also be looking at those arms to be loose enough to cause a drag link to be uneven. If that drag link can move too freely, it can change your toe angle as the truck flexes through the cracks & potholes going down the road and you get something called bump steer.
The parts themselves concern me mostly because I have no idea what quality of parts got thrown in. In my experience these days, the aftermarket sucks so much rancid ass that I have to be skeptical about any part that’s not OE. Then there’s the contingencies of mileage, road conditions, driving habits, etc… that might actually justify one of these parts being worn out again.
Fopeano, I’m going to agree and disagree with you at the same time about toe angles. Front toe does not cause pulls. Bad front toe can cause crooked steering wheels or scrub tires bald. Bad rear toe can sometimes cause pulls though. Consider that every time you do an alignment, the rear angles are always set first. Even if setting toe is all you get for a particular car, rear toe is the boss for setting the thrust angle. Remember that uneven toe angles will always try to equalize themselves going down the road. Since the rear tires are fixed and don’t turn like the fronts do, they try to equalize by shifting the ass end of the car to fit the thrust angle. Most times, you’ll get the car to just dog leg, but one rear tire set with a crooked rear toe can push the car around. So for all those other alignments you’re thinking of, you’ve probably overlooked all the times that you’ve also set that rear toe in the process.
Passey, I’ve got a couple other thoughts. Road surfaces aren’t the smoothest things in the world. There’s no way anybody can guarantee any vehicle will always go perfectly straight down any road. As a rule for good technicians doing an alignment, we only have to obey a five second rule. If we can take our hands off the wheel and the car can go reasonably straight down a decent road for five seconds, we’re done with that alignment. If you’re upset that you can’t drive hands free longer than that, I wouldn’t help you anymore. No matter what, you’re still supposed to have your hands on the wheel and actually drive the truck.
Somebody mentioned a tire pull. I know you said you’ve got new tires, but tires are imperfect. You might have gotten a bum tire and tires can cause a pull. Rotate the front tires side to side if you really are dealing with a pull. If the pull doesn’t change direction, you can try rotating the rear tires side to side next. If the pull changes direction, you’ve got a confirmed tire pull. If you’ve got oversized tires, they might contribute to a wander problem too.
There’s a lot of great feedback already posted, so I’m just taking a long time to beat a dead horse. But if you can get us a copy of that alignment printout, we might be able to start beating a fresh horse.