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I seem to be having a problem with something electrical or have some sort of drain on the battery while it’s sitting. I took the voltage measurement on the battery posts with the car off. It was 12.29 volts. From what I hear, the battery should be 12.6 volts. I have taken voltage measurements with the car off for over 24 hours, and while car is hot. The voltage is the same whether cold or hot. So, the voltage is 12.2. But, when I disconnect the battery the battery voltage goes immediately to 12.6 volts. So, that led me to thinking it was a battery drain problem. Well I had that battery tested, and it was a good battery. Also, about 4 months ago, I replaced the alternator because it had failed the test at Autozone and Advance Auto. And I went ahead and bought a brand new battery. So the battery is 3 days old. I tested for battery drain, alternator output, and did voltage drop tests on the cables. I did these tests before and after replacing the alternator and the battery. The test results from the old alternator and old battery are the same with the new alternator and battery. So, a little more about the voltage output test….. The voltage while running with no load was 15.1 volts. The output with everything on was 11.8 volts. Then with everything on I raised the rpm to 2500 rpms and voltage went to 13.8 volts. Keep in mind these results were the same with the new and old alternator and battery. The voltage drop tests were good on both positive and negative cables. The battery drain test was done 3 times. I waited for 40 minutes each time to make sure the “car was asleep” and all 3 times there was only a 0.4 amp draw. I believe this to be acceptable. So, why would the battery voltage be 12.2 volts with the battery hooked up to car and when disconnected from the car it immediately goes to 12.6 volts?
Some more info and questions… I had the whole starting and charging system test at Advance Auto with their testing machine. They found no problems whatsoever. But, when I took the alternator in by itself later that day, they tested it with a machine just for the alternator and it failed. I had it tested a few times there and at Autozone and the alternator failed every time. So, why would everything be fine with the alternator being tested on the car versus testing the alternator seperately and it failed? Also, why is the low alternator output under load and the battery drain test exactly the same between the old and new alternator and battery? And why is it that the battery voltage goes from 12.2 volts hooked up to 12.6 volts disconnected with the old and new alternator and battery? I was thinking maybe the voltage regulator, but it is pcm controlled.
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