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My Euro 200SX/240SX Rebuild/upgrade project – Daily with performance SR20DET

Home Forums Stay Dirty Lounge What Are You Working On? My Euro 200SX/240SX Rebuild/upgrade project – Daily with performance SR20DET

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  • #462621
    road2perfectionroad2perfection
    Participant

      I own a 200SX S14A, had it for 2 years, so much have happened since then, but it’s gonna be a spirited everyday car, meaning not backbreaking stiffness, but it’s also gonna be really quick, powerful and reliable.
      No shortcuts πŸ™‚

      This is some of what have been done

      Interior
      Recaro Reclining Sports Seats in the front – Leather Alcantara.
      200SX Lockwood Scuffplates
      Birba Guages with Chrome rings.
      New Gear gaiter leather
      Guages.

      Engine:
      MaxxEcu engine management/datalogger.
      Bored to 86.5 vs 86 stock
      JE 9:0 Compression pistons.
      Eagle H conrods STD stroke.
      Machined head, ported, stock cams, lighter valves, stock lift.
      Ported Inlet Manifold
      Stock crankshaft, balanced.
      Greddy style wing Oil pan.
      Metal head gasket 1.1 mm
      Uprated ARP Head studs. std dowel.
      H-Dev V2 Turbo Tubular Manifold.
      Apex Performance Elbow.
      K&N oil filter
      No name 3″ downpipe for S14 modified with stainless flex for S14A
      3″ -> 4″ racecat
      Dual 3″ exhaust from cat and back
      ACT 6 Puck spring clutch. 460 lb/ft.
      Custom Water to Air intercooler.
      Denso IK24 Sparks
      Walboro 255 LPH Fuel Pump
      Electric Fan( dual 11″) with Controller.
      Autoguage Smoked boost guage.
      Sandwich oil adapter for sensors.
      Oil filter relocator.
      19 Row Oil cooler for Engine Oil.
      Driftworks Aluminium Radiator.
      Injector Dynamics 1000CC Injectors
      Mazworx Fuel Rail
      Garett GT3071R Turbocharger.

      Suspension n brakes.
      Tein Upper pillow ball adjustable camber plates for coilovers front.
      KW coilover variant 3 inox-line
      Nismo Tower strut brace.
      Driftworks Subframe locking collars
      Driftworks Tension Rods
      Driftworks Toe rods
      Driftworks Traction Rods
      Driftworks Camber Arms
      Megan Racing Front Tension Rod Support Bar
      Megan Racing Rear Subframe Brace.
      EBC Yellowstuff Pads in the front
      Feredo ST Pads in the rear.
      R34 GTT front Brake Calipers.
      310 MM EBC Diamond Black Rotors
      Uprated Hardrace Subframe Bushings
      Uprated Hardrace Gearbox mount
      Uprated Hardrace Engine mount
      Uprated Rubber subframe bushings.
      Uprated rubber Lower control arm bushing. Front and Rear.
      Megan Racing Roll Centre Adjusters (Lower ball bearings, adjustable)
      Megan Racing Bump steer Correctors (Tie rod ends, adjustable height)
      Dodge RAM Power steering cooler

      Car itself:

      Engine compartment as I recieved it:

      White face dials and chrome rings to make it look sportier.

    Viewing 15 replies - 1 through 15 (of 82 total)
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    • #462622
      dreamer2355dreamer2355
      Participant

        My service manager at work would love this thread C8-)_x000D_
        _x000D_
        He is very big into drifting.

        #462623
        road2perfectionroad2perfection
        Participant

          It’s pretty much not a drift car, however it slides nicely with all the suspension upgrades it’s a awesome thing to drive, lacking some power, currently 250 WHP (true) but it’s 1280 kg heavy in it’s stock form, probably 1300 kg now :S_x000D_
          _x000D_

          #462624
          dreamer2355dreamer2355
          Participant

            Very nice!

            #462625
            road2perfectionroad2perfection
            Participant

              New engine in the making, old is still kicking, measured sub 6 seconds 0-62 with a engine in the trunk and one passenger..

              Will still be SR20DET, but stroked to 2.2, ported, a few degrees on the cams, 240 degree to 252 to maintain driveability, turbine will be a small T28 ball bearing GT2860RS meaning response and reliability, as the internal parts will be enough for 650 WHP and i’ll be doing 350.

              #464747
              road2perfectionroad2perfection
              Participant

                And all the photos that have been unfortunately lost πŸ™

                Some cosmetic things have been added

                Some meeters:

                Some suspension arms and collars:

                Turbo header install, not all complete in this pic:

                Start of the new engine πŸ™‚

                #464755
                Louie MoscatelLouie Moscatel
                Participant

                  Very nice!. Can’t tell by the picture, but is it left hand drive?. Did you change the colour of our gage cluster to white?.

                  #464763
                  road2perfectionroad2perfection
                  Participant

                    [quote=”peelman” post=31171]Very nice!. Can’t tell by the picture, but is it left hand drive?. Did you change the colour of our gage cluster to white?.[/quote]

                    its a LHD yes, imported from Switzerland to Norway two years ago, I’m pretty sure it’s a german Cold weather edition (heated seats, heated windows, extra heating etc) the manual is definately in german.

                    The Guage cluster was painted matt black (small change from stock, prettier nonetheless), then change dials to some italian white face. and chrome rings were added.
                    The guage cluster reads 20-300 kmh instead of 0-260 kmh and it’s not reading incorrectly πŸ™‚

                    #464836
                    NissanMaxxNissanMaxx
                    Participant

                      Awesome Car. I have that same car in Europe(Portugal) except yours is much nicer than mine. I only use mine to have a car to drive when I visit but I’m thinking about turning it into a project car the next time I go. Have fun with your Nissan. :cheer:

                      #465336
                      road2perfectionroad2perfection
                      Participant

                        Some updates.
                        Purchased new block with fly pistons and all, it’s recently been overhauled so it’s in very good condition.
                        other updates is arrival of radiator
                        it was brushed alu, I didn’t like that, painted!

                        Valve cover was messed up, wanted it to be pretty, cleaned inside and sanded outside.
                        Used engine paint, matt black and brake caliper paint hand painted on the letters.
                        And just like everything else, I do everything myself πŸ™‚

                        Update 01.10.2012

                        Today I started cleaning the intake manifold, and they are now clean for any oil and dirt !
                        However I’ve not done anything technical to them as of yet, I started with the throttlebody.
                        I will keep the stock throttlebody cause other throttlebody’s that you get as a tuning part are usually just larger.
                        My build will be just 350 WHP max! internal parts will be easily able to do 600+! but I want response and reliability.
                        So the stock throttlebody will give be just that, response!

                        The stock body is forged and haven’t been machined to remove edges and have a rough surface.
                        The butterfly plate also is angled at idle, I’ve decreased this angle slightly by making the whole thing slightly larger and increased the angle at full throttle from 85 degree angle to exact 90 degree, that will also move more air, less resistanse and since it’s small it will have velocity and that’s what you need for response.
                        So I’ve improved velocity and throughput without much cons, took some time though.

                        Update 06.10.2012

                        As my nick says, Perfection is my goal all the time.

                        Altenator is done, Starter is done if i havent said it, lower intake manifold done, upper plenum/manifold needs to get painted, fuelrail is getting fixed as we speak

                        Lets take a look on the altenator, finally a before and after photo!
                        The altenator was strange, cause you have to open the whole damn thing to get to the brushes, and I didn’t understand how these mitsu’s was fitted together untill i recieved a tip.
                        Drill and bore a hole in the brushes, gave sense to me quite quickly after a view on the assembly.

                        On the bottom of the altenator there is a rubber grommit, take it out, on the bottom of the brush assembly there is a hole.
                        Pushing in the brushes then taking a bore and bore it so you get a tiny hole in them.

                        Fit it together with the bottom cover, then push in the brushes and stick a needle or the bore you used in the back of it and it’ll hold the brushes in, I found very little info regarding this!

                        Altenator before rebuild

                        After

                        #465738
                        road2perfectionroad2perfection
                        Participant

                          Today I started cleaning the intake manifold, and they are now clean for any oil and dirt ! πŸ˜€
                          However I’ve not done anything technical to them as of yet, I started with the throttlebody.
                          I will keep the stock throttlebody cause other throttlebody’s that you get as a tuning part are usually just larger.
                          My build will be just 350 WHP max! internal parts will be easily able to do 600+! but I want response and reliability.
                          So the stock throttlebody will give be just that, response!

                          The stock body is forged and haven’t been machined to remove edges and have a rough surface.
                          The butterfly plate also is angled at idle, I’ve decreased this angle slightly by making the whole thing slightly larger and increased the angle at full throttle from 85 degree angle to exact 90 degree, that will also move more air, less resistanse and since it’s small it will have velocity and that’s what you need for response.
                          So I’ve improved velocity and throughput without much cons, took some time though.

                          #466946
                          road2perfectionroad2perfection
                          Participant

                            My progress on the inlet manifold.
                            It have been polished on the inside, outside have just been cleaned and painted.

                            In progress, I used a hose bit and just big enough flexible grinder to run it all through πŸ™‚ it’ll somewhat improve velocity and response.

                            And It’s pretty much done, Just a few bits left to do.
                            Weld the EGR valve inlet tight, attach some sensors, rewire the injector cable pack.

                            Got more fun stuff, the 1 out 3 parcels for the bottom end πŸ™‚

                            #467049
                            road2perfectionroad2perfection
                            Participant

                              My progress on the inlet manifold.
                              It have been polished on the inside, outside have just been cleaned and painted.

                              In progress, I used a hose bit and just big enough flexible grinder to run it all through πŸ™‚ it’ll somewhat improve velocity and response.

                              And It’s pretty much done, Just a few bits left to do.
                              Weld the EGR valve inlet tight, attach some sensors, rewire the injector cable pack.

                              Got more fun stuff, the 1 out 3 parcels for the bottom end πŸ™‚

                              #470000
                              road2perfectionroad2perfection
                              Participant

                                Updates, there is so much going on.
                                Waterpump and Oil block is cleaned and restored, I’ll add more pictures to this post later on, but I’ve ordered alot, Complete coolant hose kit (red)
                                Gaskets, Bearings, and so on came in at 1100 bucks, which is the price of what i have so far the -emanage I got already to run the engine management.

                                I’ve gotten some 9:0.. compression pistons from JE instead of stock 8:0.. compression that’s stock, it’s for 2 oversize bore (86.5 vs 86) and they are in forged aluminium, got the block sent for machining, and the head got started on today so I should recieve it soon hopefully.
                                Some eagle conrods were bought and I will use stock crankshaft as they are good to 1000whp with some balancing that is already done, with 350 whp this should last more than a decade! banana:

                                Oil cooling will be a small 9? row in a company with the stock watercooled oil cooler to get the oil to heat up quicker and put less strain on the oil pump and get more steady temperatures.
                                The head will recieve new valves and springs but use stock cam to begin with.
                                I got a Greddy Wing oil pan that will prevent oil from going away from the oil sucker under acceleration and hard cornering.

                                Shopping list!

                                Some parts arrived a week ago, the block, crankshaft, etc arrived a little later πŸ™‚

                                Block with stock pistons just sitting there, with my cat that fancied laying next to the block for some reason.

                                More to come ofc!

                                #470132
                                road2perfectionroad2perfection
                                Participant

                                  Updates, there is so much going on.
                                  Waterpump and Oil block is cleaned and restored, I’ll add more pictures to this post later on, but I’ve ordered alot, Complete coolant hose kit (red)
                                  Gaskets, Bearings, and so on came in at 1100 bucks, which is the price of what i have so far the -emanage I got already to run the engine management.

                                  I’ve gotten some 9:0.. compression pistons from JE instead of stock 8:0.. compression that’s stock, it’s for 2 oversize bore (86.5 vs 86) and they are in forged aluminium, got the block sent for machining, and the head got started on today so I should recieve it soon hopefully.
                                  Some eagle conrods were bought and I will use stock crankshaft as they are good to 1000whp with some balancing that is already done, with 350 whp this should last more than a decade! banana:

                                  Oil cooling will be a small 9? row in a company with the stock watercooled oil cooler to get the oil to heat up quicker and put less strain on the oil pump and get more steady temperatures.
                                  The head will recieve new valves and springs but use stock cam to begin with.
                                  I got a Greddy Wing oil pan that will prevent oil from going away from the oil sucker under acceleration and hard cornering.

                                  Shopping list!

                                  Some parts arrived a week ago, the block, crankshaft, etc arrived a little later πŸ™‚

                                  Block with stock pistons just sitting there, with my cat that fancied laying next to the block for some reason.

                                  More to come ofc!

                                  #478939
                                  road2perfectionroad2perfection
                                  Participant

                                    And here we go after a long pause! ( but been working on other cars. )

                                    Block pretty much sorted, missing one bolt and the crankshaft is done, conrods and pistons are done, oil pump and waterpump is done, more work today!

                                  Viewing 15 replies - 1 through 15 (of 82 total)
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