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Muffler Exploded….WHY?

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  • #841309
    Josh GJosh G
    Participant

      I have a friend whose muffler exploded as he was driving up a hill. I’ll be taking a look at the car within the next several days. Just want to get some tips on what I should be looking for.

      The only thing I know of that could cause this is a backfire. I was reading online and some people were saying a plugged exhaust could cause it, but it seems like it would have to be one heck of a plug to explode a muffler???

      Assuming a backfire caused it, is there a good place to start…leaking fuel injector, cylinder misfire, burnt exhaust valve (he said no check engine light came on even after driving it for a while with the exploded muffler).

      Does anyone have experience with a exploded muffler or a really severe backfire problem? Once it happened though the car didn’t keep backfiring so it must have been some kind of crazy one time event.

    Viewing 6 replies - 1 through 6 (of 6 total)
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    • #841321
      EricTheCarGuy 1EricTheCarGuy
      Keymaster

        I’ve seen this happen with extremely rich conditions. The muffler gets filled with fumes and heats up enough for the fuel to ignite. I’ve also seen this happen with a backfire as you suggest. I’d start with a general performance diagnosis for starters. Detailed information on that here.

        http://www.ericthecarguy.com/faq/solving-automotive-performance-issues

        Please keep us updated on what you find.

        #841322
        Joseph CJoseph C
        Participant

          [quote=”JayMann07″ post=148864]I have a friend whose muffler exploded as he was driving up a hill. I’ll be taking a look at the car within the next several days. Just want to get some tips on what I should be looking for.

          The only thing I know of that could cause this is a backfire. I was reading online and some people were saying a plugged exhaust could cause it, but it seems like it would have to be one heck of a plug to explode a muffler???

          Assuming a backfire caused it, is there a good place to start…leaking fuel injector, cylinder misfire, burnt exhaust valve (he said no check engine light came on even after driving it for a while with the exploded muffler).

          Does anyone have experience with a exploded muffler or a really severe backfire problem? Once it happened though the car didn’t keep backfiring so it must have been some kind of crazy one time event.[/quote]

          Once it happened, it removed the restriction..

          #841329
          Josh GJosh G
          Participant

            [quote=”EricTheCarGuy” post=148876]I’ve seen this happen with extremely rich conditions. The muffler gets filled with fumes and heats up enough for the fuel to ignite. I’ve also seen this happen with a backfire as you suggest. I’d start with a general performance diagnosis for starters. Detailed information on that here.

            http://www.ericthecarguy.com/faq/solving-automotive-performance-issues

            Please keep us updated on what you find.[/quote]

            Thanks! I’ll definitely try and post my findings

            #841330
            Josh GJosh G
            Participant

              [quote=”GearheadTool” post=148877]Once it happened, it removed the restriction..[/quote]

              Do you mean that you think it was because of a restricted exhaust????

              #841447
              Joseph CJoseph C
              Participant

                [quote=”JayMann07″ post=148885][quote=”GearheadTool” post=148877]Once it happened, it removed the restriction..[/quote]

                Do you mean that you think it was because of a restricted exhaust????[/quote]

                Sorry for the delay in my reply.

                I suppose you could say “restricted,” yes.. If there was enough gas and/or fumes to ignite the mixture or substance coating the insides of the exhaust, then the flash-bang that caused the explosion (also interesting as to full tank of gas vs empty or depleted.. The full tank is MUCH less likely to explode because of a lack of VAPORS, VAPORS explode first… Ever seen someone drop a cigarette into a pail of gasoline and it just goes out? I have… I thought we were going to die.. No vapors. Vapors ignite. Anyways) if the substance flashed off and hence exploded where it was concentrated, then, I would venture that whatever was “restricting” it is now gone, yes.

                I hope the muffler is the only thing that exploded and the rest of your exhaust is in tact.

                #841469
                Josh GJosh G
                Participant

                  Got to take a look at the vehicle today…2000 Mazda 626LX 2.0 Automatic ~100K

                  Back story is that it was going up a hill and suddenly reved up to 6000rpm…then the muffler blew. Apparently this reving is intermittent and happens maybe a few times a month. I didn’t try and diagnose it because it seems far too intermittent to mess with. Also had no codes.

                  I did come to the conclusion that it was a transmission problem. It’s not a drive by wire and the throttled worked fine. I don’t think there’s anything that could suddenly cause enough air to enter the engine to raise its rpm to 6000. Therefore, I figure the transmission must be making a logic mistake (or a sensor is lying to it) or has a mechanical failure causing it to suddenly gear down way too low.

                  I hate leaving a problem unsolved, but I felt it would be chasing the wind. I’m open to anyone’s suggestions if they have seen this or something similar.

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