I just completed the job today. It took me 3 hours only because I haven’t done a lot of DIY work. But your tip about hitting the inner clamp of the tie rod boot worked like a charm- 2 sharp wacks with a long screwdriver and hammer and it just fell right off.
The old inner tie rod was rusty and then I noted a tear in the old boot. Luckily I had another boot. The hardest part of the job was bending the washer over the flats of the new inner tie rod. There was no room. Finally I just used a large channel lock pliers and just crimped it down using the actual joint as leverage. I didn’t like doing this but I just couldn’t get a hammer and punch in there.
Also difficult was getting the new boot over the inner part of the steering rack. Finally I used a heat gun low setting to warm the boot up to make it more pliable- also lubed it with silicone spray.
Now it’s off to get an alignment, which is not too far off thanks to Eric’s latest inner tie rod video where he measured the length of the inner=outer tie rod assembly because the new tie rod was quite different than the old one negating the counting of threads trick.
[quote=”DaFirnz” post=164362]What’s funny in a sad way about that, is that Honda doesn’t officially support using an inner tie rod tool. Using the Honda labour guide any inner tie rod is about 5 hours, or how ever long it takes to drop the subframe, pull the rack, change the inner tie rod and put it all back together. Meanwhile any other labour guide lists it around 1.5-2.0 hours. The latter is more accurate.
You might be able to get your hands on an inner tie rod tool kit through a loan-a-tool program.
The hardest part is usually getting the inner clamp off the boot. I usually just use a pry bar and give it a couple of whacks at the crimp. When you put it back together, you can just use an automotive grade UV resistant ziptie to secure the inside of the boot.[/quote]