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Dodge Ram Plenum Intake Questions

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  • #655741
    ChrisR1987ChrisR1987
    Participant

      Hi again all, so the reason Im making this a new topic is I wanted to focus on the upcoming job of replacing my intake and plenum gaskets on my 01 Dodge Ram 1500. It has 165k on her clock. It’s the ex cab short bed 4×4 auto trans and 5.9 Mag V8

      Im actually excited but a tad nervous about the job. So Im wanting to get all the advice and thoughts I can get on it before I get started. It maybe a little while yet as I need to acquire a few tools and of course the Hughes upgrade kit.

      To catch y’all up within the last 6 months Ive done the following on the truck

      New Brake line, pass side caliper, brake pads and rotors (August/Sept. 2014)
      Oil Change (160k August 2014)
      Trans fluid/filter change (162k Sep./Ot 2014)
      Power Steering Pump (Dec. 2014)
      Bleed cooling system (Nov 2014)
      Tune Up (Spark Plugs Oct. 2014, again last month, wires Oct. 2014, Cap and Rotor last mont)
      Pass side front wheel joint last week

      Thats all I can think of for now.

      My plan so far is while Im changing the intake and plenum gaskets I will also do the following.

      Check and replace drive belt if neccesary
      Clean Idle Air Control valve
      Bench clean fuel injectors and replace O-Rings (any thoughts or suggestions on how to would be great)
      Check torque on rocker arm bolts, replace valve cover gaskets
      Flush and change oil and coolant

      A question I have is for the coolant can I run a coolant flush, drain the radiator, refill the system with water and redrain it, then refill with antifreeze? Or do I not need the water step?

    Viewing 8 replies - 1 through 8 (of 8 total)
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    • #655813
      college mancollege man
      Moderator

        Chris see if this helps. If you don’t have rust in the system just drain and refill.
        If you do have rust use the flush. drain the coolant refill with water (distilled) run
        the flush. drain. refill with water run drain. then fresh coolant. I would replace the
        thermostat while at it.

        #655862
        ChrisR1987ChrisR1987
        Participant

          Thiose are some of the videos Ive watched College Man, but I appreciate the thought. My coolent looks realitively fresh.

          #655897
          EricTheCarGuy 1EricTheCarGuy
          Keymaster

            Good luck with the work. I’ll just add this. So many times I’ve seen things go south due to the best of intentions. In other words, “if it ain’t broke, don’t fix it”. To put a finer point on it, I would advise staying away from things like cleaning injectors and tightening rocker arms. Things like that can lead to trouble if you’re not in there to actually fix something.

            Once again good luck.

            #655929
            ChrisR1987ChrisR1987
            Participant

              Good point Eric. One of my other issues of debate is if I want to pull the radiator out. Ive been told it would open up even more work but again itd be adding to the time and chances of something getting broke. Although ive heard stories of the radiator getting crushed or hit whilst working on this particular job.

              #656315
              ChrisR1987ChrisR1987
              Participant

                A 2nd question I just came across is Im not due for an oil change until 167.5k or so. The truck is right around 165k right now. My question is with this job is an oil change really necessary? I was thinking yes as Im sure coolant might get mixed in with the oil while doing the job

                #656401
                Chris passiveaggressivemuch?Chris
                Participant

                  Hi,
                  I did my 3.9 Hughes kit last summer. About 140K miles on the clock. I posted what I thought important here. http://www.ericthecarguy.com/kunena/common-problems-pattern-failures/50534-94-02-chrysler-3-9-5-2-5-9-engines-intake-gasket

                  On the oil change; when I put it back together I drove it a few hundred miles then had the oil changed after running an engine cleaner through it. I had no problems with the radiator and the V8 has more room. I also did the Timing chain and added the tensioner they failed to use when first built.
                  I had the throttle body and the intake tanked and I have all new sensors on the intake and TB. Whatever is down under the AC on the top front of the motor should be replaced even if it looks good just to avoid having to take it all off again when it does fail. It really improved gas mileage.
                  Good Luck

                  #656411
                  ChrisR1987ChrisR1987
                  Participant

                    I appreciate the input I didnt think of the timing belt for my truck. Tho its not making noise tho Im pretty sure im close to being due for it

                    #656489
                    EricTheCarGuy 1EricTheCarGuy
                    Keymaster

                      With that kind of work it’s a good idea to do an oil change. It’s inevitable that you’ll mix fluids at some point during the job.

                    Viewing 8 replies - 1 through 8 (of 8 total)
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