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3005 Chevy Cavalier P0442

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  • #839839
    JoeJoe
    Participant

      P0442, small evap emissions vacuum leak, replaced gas cap, canister purge solenoid valve (right by gas tank), hoses look good. Filler tube looks rusty but no holes no gas smell. Code keeps coming back. What next? Thanks for any help.

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    • #839841
      JoeJoe
      Participant

        forgot to add, 2.2l engine, 5 speed trans.

        #839855
        dandan
        Moderator

          filler tube can still cause the issue, had a 1998 Buick Regal LS 25TH anniversary…. threw that code all the time, why? because the filler neck was rusty… pinhole leaks tiny as can be can cause that leak, it may seem that there is nothing wrong with it, but more than likely that there is.

          I am not going to say throw parts at it and see what happens, but inspect all the fuel lines and hoses again, look over everything, make sure no hoses are cracked or you have no connections on the EVAP system that are not properly sealing, if all checks out, replace that filler neck… even when it looks ok, its probably not.

          $60-80 it was for my car, if i remember correctly, but yours is smaller so may be cheaper.

          #839888
          EricTheCarGuy 1EricTheCarGuy
          Keymaster

            The above suggestion is a good start, but often you need to use a smoke machine to help you find small leaks of this type. I’ve seen videos where people made home versions of a smoke machine that seemed to work pretty good. BTW baby oil works well as a fuel for them.

            Good luck and keep us updated on your progress.

            #839907
            JoeJoe
            Participant

              Thanks 13 and Eric. That was a good video. I’ll have to research how to build and use a smoke machine, do you inject smoke into the vacuum lines and look for smoke to exit wherever the leak is? Can the filler tube be tested with the smoke machine? Thanks again for the great info.

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