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2006 HCH gen 2 IMA pack

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  • #570336
    Will SetchWillo
    Participant

      HCH = Honda Civic Hybrid
      gen 2 – second generation civic hybrid
      2006 civic = gen 8 Honda Civic
      confused yet? tell me about it … ( more coffee please ) 😉

      I’ve been working on this project for two weeks now.
      This post descibes what I’ve done so far
      http://ericthecarguy.com/forum/8-Service-and-Repair-Questions-Answered-Here/48878-battery-voltage-check

      Yesterday, I planned a 100 mile trip in my 06 civic hybrid.
      I’ve been noticing issues with the charge/assist/discharge functions of the IMA system for about 3 months.

      After driving about 50 miles yesterday, I stopped to fillup.
      When I put it in park at the gas pump the IMA light came on.
      After filling up I moved away from the pumps to log mileage ( 111,910 ) and
      check the code with the scangauge2 ( P0A7F ).
      While driving away from the gas pump the IMA light was not lite but the CEL was on.

      After 8 miles the IMA light came back on
      just as the SOC gauge dropped to it’s current bottom of 2 squares.
      I pulled over and shut the engine off for a minute.
      When I restarted the IMA light was out. I idled in park until the SOC jumped
      back up to full ( 8 squares ), it took about 2 minutes of idling, then continued driving.
      The IMA light stayed off but the CEL stayed on until I got home and
      shut the car off in the driveway.
      AutoZones Definition:( P0A7F IMA module deterioration ).

      This morning when I started the car it looked normal.
      Both IMA and CEL lights were off. The scangauge still shows P0A7F

      I’ve been double checking the code online, and found another post here in the forum about an
      05 accord hybrid with the same code.
      http://ericthecarguy.com/forum/8-Service-and-Repair-Questions-Answered-Here/39824-obd-ii-code-p0a7f-p0ac4-for-2005-honda-accord-hy#39824

      My next step is to check the B-CAN self diagnostic again to see if it will give a more specific code.

      Meanwhile,, I drove round about 1 to 2 miles this morning and the SOC bottomed out at 2 squares
      after about 2/10s of a mile. ( about average for the last month or so ).

      When I pull out of the neighborhood side street into traffic I have to climb a fairly steep
      hill in either direction. And although it’s a 35 mph zone, traffic usually runs around 45
      to 50 during rush, sometimes faster, especially going down those hills
      Anyone who drives in traffic knows the drill, so it can really sucks trying to merge into
      traffic without assist. And the way the SOC behaves it’s really hard to anticipate when the
      IMA system is going to drop assist. – :stick: – | – :woohoo:

    Viewing 7 replies - 1 through 7 (of 7 total)
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    • #582903
      DustinDustin
      Participant

        [quote=”chaparral66″ post=86059]My next step is to check the B-CAN self diagnostic again to see if it will give a more specific code.[/quote]

        That’s a pretty specific code to me. That code is generally speaking the death of your IMA battery. Do you know if that battery is the factory installed battery? If you like I can give you a pretty detailed diag list to confirm the battery’s condition.

        #583165
        Will SetchWillo
        Participant

          Sure, I’d love to get some feedback on the IMA system
          and more specifically the IMA battery issues.

          I’ve been working hard trying to understand how to tackle the IMA code with what I have
          on hand to work with. Which isn’t much, at least as far as the IMA battery is concerned,
          although I’m looking at DIY skills and tools for the job.

          In the meanwhile I’ve been monitoring the cars behavior and trying to use the cars systems
          to work with the problem instead of against it, while waiting until I can nail down
          why the IMA battery pack is throwing the code.

          It’s been an interesting two months of ups and downs since my last post about this project. 😉

          #583383
          DustinDustin
          Participant

            As I said the P0A7F is exactly what you scan tool says, IMA module deterioration. This means that your high voltage IMA battery is deteriorating. The system is constantly monitoring the SOC of the battery, and can tell when the battery is performing out of specification or radically.

            If you check for DTCs and P1586 is not also appearing with P0A7F, clear the DTCs. Start the engine. At this point you’re suppose to have a Honda special diagnostic computer to tell you the exact SOC of the vehicle. Since this is not possible for the DIYer all you can do is hold the engine at about 3,500rpm and wait for the SOC gauge to read at about 70%. With an old battery this level might not be possible. Check for DTCs again. If P0A7F is back, and is not accompanied by P1586, you do need a replacement IMA battery. This is an extremely dangerous high voltage battery that you should not attempt to service yourself. Even on a malfunctioning battery the voltage CAN AND WILL HURT OR KILL YOU! At this point a dealership will have to replace the battery for you to achieve proper hybrid assist.

            I hope the information I have provided proves to be helpful.

            #583463
            Will SetchWillo
            Participant

              [quote=”poppajonzz” post=92661]As I said the P0A7F is exactly what you scan tool says, IMA module deterioration. This means that your high voltage IMA battery is deteriorating. The system is constantly monitoring the SOC of the battery, and can tell when the battery is performing out of specification or radically.

              If you check for DTCs and P1586 is not also appearing with P0A7F, clear the DTCs. Start the engine. At this point you’re suppose to have a Honda special diagnostic computer to tell you the exact SOC of the vehicle. Since this is not possible for the DIYer all you can do is hold the engine at about 3,500rpm and wait for the SOC gauge to read at about 70%. With an old battery this level might not be possible. Check for DTCs again. If P0A7F is back, and is not accompanied by P1586, you do need a replacement IMA battery. This is an extremely dangerous high voltage battery that you should not attempt to service yourself. Even on a malfunctioning battery the voltage CAN AND WILL HURT OR KILL YOU! At this point a dealership will have to replace the battery for you to achieve proper hybrid assist.

              I hope the information I have provided proves to be helpful.[/quote]
              Are you saying that if I follow the DIYs instructions and the IMA system indicator and or the P0A7F DTC don’t show up again then it is an intermittent issue?
              And also, If I do get the P0A7F code again my only alternative is to bring the car to a Honda Dealer because of the dangerous nature of servicing the IMA systems?

              My questions are not in any way directed towards influencing any DIYs to attempt to service any IMA components, but rather to ask you to think about what you are recommending the DIY to do when they are confronted with any of these IMA problems.

              I think understanding how any one dealers service dept handles these issues would be helpful.
              ie:
              Which module is used between the HDS and the vehicle.
              Which procedures are followed when using the HDS
              What data is collected while using the HDS
              And what data, if any was collected, is returned to the DIYs.

              thanks for understanding.

              #583700
              DustinDustin
              Participant

                The Honda dealer would use their Honda specific scan tool to see the SOC. To diagnose this concern they would do the procedure above. There is no real data to be collected, and only the trouble codes are looked at. The IMA system has it’s own self diag that constantly monitors the condition of the IMA system. When it decides the battery is no longer stable it will apply code P0A7F. The only other code that would come up to question the diag of the IMA system would be code P1586 which is, “Battery Current Sensor Signal Malfunction”. If P0A7F keeps coming back without P1586 also being present it means you need a new IMA battery to return to full assist.

                “Which module is used between the HDS and the vehicle.”
                Honda uses a scantool specially designed for Hondas.

                Which procedures are followed when using the HDS; What data is collected while using the HDS
                When using the HDS to diagnose a bad IMA battery the main resource is DTCs and SOC. The IMA system has an on-board system that constantly monitors the condition of the IMA system.
                What data is collected while using the HDS

                And what data, if any was collected, is returned to the DIYs.
                Due to the dangerous repair procedures I am not sure what information would be given to the customer other than the DTCs, and a recommendation. It would be a case by case item, and very dependent on the service writer.

                Sorry for my harsh views towards self service of the IMA system. While in school they actually show a video of the exact path the electricity will take to your heart, and kill you… They put the fear of god in you! My recommendation when it comes to hybrid systems is calling your local dealership, and seeing if they can cut you a deal on diag time.

                Best Wishes

                #584926
                Will SetchWillo
                Participant

                  [quote=”poppajonzz” post=92822]The Honda dealer would use their Honda specific scan tool to see the SOC. To diagnose this concern they would do the procedure above. There is no real data to be collected, and only the trouble codes are looked at. The IMA system has it’s own self diag that constantly monitors the condition of the IMA system. When it decides the battery is no longer stable it will apply code P0A7F. The only other code that would come up to question the diag of the IMA system would be code P1586 which is, “Battery Current Sensor Signal Malfunction”. If P0A7F keeps coming back without P1586 also being present it means you need a new IMA battery to return to full assist.

                  “Which module is used between the HDS and the vehicle.”
                  Honda uses a scantool specially designed for Hondas.

                  Which procedures are followed when using the HDS; What data is collected while using the HDS
                  When using the HDS to diagnose a bad IMA battery the main resource is DTCs and SOC. The IMA system has an on-board system that constantly monitors the condition of the IMA system.
                  What data is collected while using the HDS

                  And what data, if any was collected, is returned to the DIYs.
                  Due to the dangerous repair procedures I am not sure what information would be given to the customer other than the DTCs, and a recommendation. It would be a case by case item, and very dependent on the service writer.

                  Sorry for my harsh views towards self service of the IMA system. While in school they actually show a video of the exact path the electricity will take to your heart, and kill you… They put the fear of god in you! My recommendation when it comes to hybrid systems is calling your local dealership, and seeing if they can cut you a deal on diag time.

                  Best Wishes[/quote]
                  just a couple of quick comments and thanks for the explanations.

                  The reason I don’t like using the quick and dirty remove the negative battery terminal to clear the code is that it clears everything. Same if using a generic scan tool to clear a code. It clears everything.
                  No SOC no freeze data no body codes no nuttin.

                  Using the HDS and one of the 4 modules dealers use between the HDS and the vehicle, 2 of those modules are depreciated, the HDS can clear specific codes and leave codes of the other 5 systems
                  as they are while preserving freeze data.

                  And SOC is data, but it is never shown to a customer, at least that I’ve ever heard of.
                  So what are the voltage limits of SOC? The IMA light, P0A7F and P1586 ?
                  Wouldn’t P1586 indicate something other than Pack Deterioration anyways?

                  I’ve been to the local dealer, a lot and for a long time, and have seen many changes.
                  I was not looking forward to having to service this vehicle myself,
                  but I’m also not interested in a circle jerk with the dealer about out of warranty services,
                  MVCI or no MVCI. Lots more where that came from so I hope we can move on from here.

                  Electricians training stresses electrical safety too for obvious reasons.
                  It’s not a good idea to mess around with stuff one doesn’t understand.

                  #604365
                  Will SetchWillo
                  Participant

                    I got a used Mike D grid charger and an 08 pack from stryker in april.
                    I practiced on the used pack several times while learning how to use the grid charger effectively on the pack.
                    It turns out that the used pack is in a bit better condition then the original pack in the car.
                    But I wanted to learn how the rebalanced original pack would behave before I went blindly ahead swapping the packs.
                    After I rebalanced the pack in the car I begrudgingly reset the codes without coping all the saved ODB2 data.
                    It looks to me from the behavior of my gauges that at my last dealer service I got a BCM update.
                    But there is nothing in the service records to confirm that.
                    Other than that the car is working well and is only recently showing signs that I may need to run another rebalancing cycle to improve the batteries health and longevity.

                    It’s still a work in progress but the wife is still very happy with the car and I’m very happy to have been able to keep it that way. 🙂
                    keeping my fingers crossed …

                    boring video of how SOC drops out from full to empty while idling.

                    a video I made the morning I left for stryker to pick up the 08 pack

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