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Greetings Everyone,
I need a little help diagnosing a 1998 Isuzu Trooper.
Here are the symptoms.
When I first received the Trooper the battery was dead. Replaced with a brand new one. The new one was not being charged as indicated by the dash lights and volt gauge at 11 volts.
I removed the alternator and it tested bad. Took it to a local reputable re builder and had it rebuilt. Installed the rebuilt alternator and all of the dash lights are gone. I let the truck sit and idle in my shop for about an hour and had no issue assumed truck was fixed.
As soon as putting a load on the system it fails to charge. Head lights, and heater fans and radio kill the battery.
Removed the rebuilt alternator had it bench tested. It bench tested to 14.1 Volts and passed the bench test.
Volt meter shows only 12.6 coming from the alternator no more no less in essence when on the truck the alternator. Which explains why it will run the truck with no load but dies when headlights, fans and radio are run.
Cables are good and have been replaced. Only popped fuse I found was a radio fuse. There are no alternator charging relays on the truck that I can find (this truck does not have the mysterious blue charging relay).
I am now lost.
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