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Last week I noticed my passenger side wheel seems to have excessive negative camber (the top of the tire seems to lean in farther than the driver side) on my 2001 Explorer Sport Rear Wheel Drive. About a month ago while doing a brake inspection I did do a suspension check by jacking the frame up and doing the 9-3; 12-6 test and didn’t find anything alarming. After noticing this wheel looking out of whack I did some more research and realized that you are supposed to jack up the control arm to “unload” the torsion bars. So yesterday I did my tests again by lifting under the control arm and still didn’t feel or see any wobbly upper or lower ball joints like you see in the ETCG or ChriFix videos, even when doing the pry bar test and lifting straight up, the tire just flexed but no movement in the suspension. Tire wear looks normal but I did have my wife look at the front and she is someone who normally pays no mind to sounds or smells on her car until I ask about them and says “oh its been that way all week”, but she immediately said the tire looked crooked.
Upon further inspection the boot and everything looks solid on the upper and lower joints, however I noticed that on the side in question there is a small gap between the boot and lower control arm (maybe 3/16″) where the driver side sits flush. Also, it would seem that the side with the gap is an aftermarket ball joint due to the fact that it has a grease fitting on top where the other side doesn’t. When pulling down the boot I notice another gap, which is filled with grease but doesn’t feel oddly gritty or dried out.
So a few questions:
1. Would it be normal for an aftermarket ball joint to have a gap between the joint and the control arm?
2. Is it normal to see a bunch of grease behind the boot on a greasable part or should all the grease be inside the joint itself and look clean inside the boot?
3. Is it possible that it is simply out of alignment on that side (I know bad alignment generally points to broken parts, but if it is leaning enough to see just glancing at it, it seems there should be some visible play in one of the joints?)
4. Could the sway bar end links or shocks cause this alignment issue and I should proceed to replace those first as originally planned? (from what I have read the cam bolts on upper control arm are the only camber adjustment, but not sure).
5. Occasionally I will hear a clunk/squeak that is similar to what you see with ball joints when dropping off the curb on my driveway but not when turning or while driving, I assumed this was the end links clucking and the rubber stops under the frame squeaking because the lower control arms were hitting them due to bad shocks.In the first attachment, the top photos are the suspect passenger side ball joint and the bottom are the “good” ball joint for comparison. Bottom attachment are a few pics that *hopefully* show the alignment issue.
TRUCK INFO:
2001 Ford Explorer Sport Model
2WD with front wheel bearings in the rotors
~135k miles
Needs sway bar end links/bushings & shocks all the way around.
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