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01 explorer suspension diagnosis

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  • #868022
    ChrisChris
    Participant

      Last week I noticed my passenger side wheel seems to have excessive negative camber (the top of the tire seems to lean in farther than the driver side) on my 2001 Explorer Sport Rear Wheel Drive. About a month ago while doing a brake inspection I did do a suspension check by jacking the frame up and doing the 9-3; 12-6 test and didn’t find anything alarming. After noticing this wheel looking out of whack I did some more research and realized that you are supposed to jack up the control arm to “unload” the torsion bars. So yesterday I did my tests again by lifting under the control arm and still didn’t feel or see any wobbly upper or lower ball joints like you see in the ETCG or ChriFix videos, even when doing the pry bar test and lifting straight up, the tire just flexed but no movement in the suspension. Tire wear looks normal but I did have my wife look at the front and she is someone who normally pays no mind to sounds or smells on her car until I ask about them and says “oh its been that way all week”, but she immediately said the tire looked crooked.

      Upon further inspection the boot and everything looks solid on the upper and lower joints, however I noticed that on the side in question there is a small gap between the boot and lower control arm (maybe 3/16″) where the driver side sits flush. Also, it would seem that the side with the gap is an aftermarket ball joint due to the fact that it has a grease fitting on top where the other side doesn’t. When pulling down the boot I notice another gap, which is filled with grease but doesn’t feel oddly gritty or dried out.

      So a few questions:
      1. Would it be normal for an aftermarket ball joint to have a gap between the joint and the control arm?
      2. Is it normal to see a bunch of grease behind the boot on a greasable part or should all the grease be inside the joint itself and look clean inside the boot?
      3. Is it possible that it is simply out of alignment on that side (I know bad alignment generally points to broken parts, but if it is leaning enough to see just glancing at it, it seems there should be some visible play in one of the joints?)
      4. Could the sway bar end links or shocks cause this alignment issue and I should proceed to replace those first as originally planned? (from what I have read the cam bolts on upper control arm are the only camber adjustment, but not sure).
      5. Occasionally I will hear a clunk/squeak that is similar to what you see with ball joints when dropping off the curb on my driveway but not when turning or while driving, I assumed this was the end links clucking and the rubber stops under the frame squeaking because the lower control arms were hitting them due to bad shocks.

      In the first attachment, the top photos are the suspect passenger side ball joint and the bottom are the “good” ball joint for comparison. Bottom attachment are a few pics that *hopefully* show the alignment issue.

      TRUCK INFO:
      2001 Ford Explorer Sport Model
      2WD with front wheel bearings in the rotors
      ~135k miles
      Needs sway bar end links/bushings & shocks all the way around.

    Viewing 10 replies - 1 through 10 (of 10 total)
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    • #868027
      college mancollege man
      Moderator

        By looking at the vehicle picture. It looks like your toe is out. That usually would be tie rod got bent.
        I don’t believe that ball joint gap is affecting anything. i would suggest take it to an alignment shop
        to have it checked. They will tell you whats wrong then you either fix it or have them do it. The grease is normal.

        #868035
        MikeMike
        Participant

          Have any suspension parts been replaced recently? Are you the only driver, or is this a shared vehicle? Could be that someone had an incident with a curb, pot hole or something, and isn’t admitting to it.

          #868037
          ChrisChris
          Participant

            Thanks for the quick reply. I will have to look tonight but don’t remember a tie rod looking obviously bent (unless the inner rod under the boot did somehow) but from looking at the photo again I see what you mean that the passenger side does look toed out a bit maybe. Great suggestion to have an alignment shop look at it to diagnose a tie rod or ball joint. However, since it seems that the ball joints are not in danger of breaking, would I be better off replacing the tie rod ends End Links and maybe even the shocks before taking to an alignment shop or you think they will still attempt an alignment/diagnose parts with those being bad?

            ** Sorry, meant replace end links on sway bar & shocks, not Tie Rod

            #868039
            ChrisChris
            Participant

              Thanks for the reply. I am the only driver and mostly only drive it to and from work which is about 3 miles from my house. We mostly use the van on weekends unless something weird comes up. I definitly haven’t hit any curbs/medians on the road but sometimes I do take a gravel back road home and it is possible I could have hit a pothole too fast and bent a tie rod I suppose, although I didn’t notice any obvious bends in them when I was looking.

              I do need to replace shocks and sway bar end links/bushings but no suspension parts have been replaced yet (I was planning to save up and buy shocks for front & back as well as the links all at once but it seems like busted radiator hoses on the van & random stuff around the house keeps delaying that as I figure cushy shocks on a 15yr old 130k vehicle to be a bit of a luxury compared to some other things).

              Is it possible that bad shocks could be causing the camber bolts on the upper control arm to vibrate out of alignment? I know that seems far fetched which is why I didn’t go there earlier but it is seeming that you and others agree that those ball joints look fine so just throwing that out there. College Man suggested going to an alignment shop to see what they say, do you think I am better off waiting until I replace at least the end links and maybe the shocks before doing that, or are they not critical to an alignment?

              #868041
              college mancollege man
              Moderator

                I would replace anything that is worn first. Then Take it to a shop and have it checked.
                As for the shocks affecting camber bolts I would say no. Springs hold the vehicle up and
                set ride height. What could be happening with bad shocks is the suspension travel is not
                being dampened and the suspension is hitting harder than normal.

                #868043
                ChrisChris
                Participant

                  Thanks! I will look into getting parts ASAP and working on it this weekend. Definitly probably have things hitting harder than normal due to shocks, ride is super bumpy on the gravel road, just didn’t know since things aren’t dampened like they should be if the excessive movement in the other components could be vibrating things more than normal causing those bolts to turn.

                  Thanks again for the quick replies and advice.

                  #868047
                  college mancollege man
                  Moderator

                    [quote=”DAMNLAMA” post=175414]Thanks! I will look into getting parts ASAP and working on it this weekend. Definitly probably have things hitting harder than normal due to shocks, ride is super bumpy on the gravel road, just didn’t know since things aren’t dampened like they should be if the excessive movement in the other components could be vibrating things more than normal causing those bolts to turn.

                    Thanks again for the quick replies and advice.[/quote]

                    Keep us posted on how things go.

                    #868172
                    ChrisChris
                    Participant

                      [quote=”college man” post=175418]Keep us posted on how things go.[/quote]

                      I took my truck to a local tire shop. They confirmed that the passenger side camber is off at -2.1 and toe was fine. From what I found (-1.2) is about max variation from a (-0.5) preferred. They said with it being this far off that definitly suggest that something is broken and that they saw a “little” play in the ball joint. The guy at desk said usually it’s the lower ball joint that goes bad but wouldn’t confirm with the techs in the shop, just kept saying “we are a tire shop and do alignments, you need to get it looked at by a mechanic” I did notice that gap between ball joint and spindle, so maybe it is the lower joint?

                      ANOTHER THING OF NOTE: they said the camber adjustment on the control arm was frozen so they couldn’t even attempt to align it even if everything had been OK.

                      So new questions:
                      1. How high do you need to jack up the control arm in order to find play in the ball joints since I wasn’t before (it still lifts the whole truck a bit even doing it under the arm, so how do I know when it’s unloaded from the torsion bar?) – or should I just take the knuckle off and see which one is sloppy?

                      2. Is there a way to get the camber plates unseized without replacing the whole control arm? I asked them about soaking it in penetrating fluid and he looked at me like i was a dumbass and said, no they are seized up.

                      I might take it to my local CarX as they do free alignment checks as well as mechanical work so they may be more likely to tell me which parts are bad. however last time I went in there with my old car to get brakes checked they wanted to sell me calipers, lines, rotors, and everything when another shop just said pads (one of the reasons I’m trying to do more work myself!) – they may want to give me a whole new front end!

                      I was getting errors trying to attach photos of the forms, so here is a link instead: https://goo.gl/photos/p4wmUedUnkjKwoPW8

                      #868174
                      college mancollege man
                      Moderator

                        O at least we know its camber.You can try the penetrating oil but may not work.
                        Take it to the other shop and see what they say. If they try and sell you things it
                        does not mean you need to do it from the shop.Sometimes paying some money
                        can save time. If your equipped for the job at hand go for it. see if this helps.

                        https://www.ericthecarguy.com/faq/diagnosing-noises-in-your-car?start=6#FindingSuspensionNoises

                        #868177
                        ChrisChris
                        Participant

                          Yeah, definitly they can’t force me to do the work there, just meant I still may not have it narrowed down if they say everything is bad. I will take a look at that link and get back to you when I have more info.

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