Bodywork Without Welding
I was working on my very rusty 2003 Honda Pilot when I found a big hole in one of the inner rear panels. The location of the hole meant I wasn’t going to be able to use my welder for the fix. So I tried this alternative method of attaching metal patches and it worked great.
I hope you’re able to use this information to fix your own vehicle. It’s really not that difficult, and it can be fun.
Be sure to check the links below for other videos about this Pilot project #ETCGHackHawk
Thanks for watching!
#ETCGVideo #ETCGHackHawk #Bodywork
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Tools (some are affiliate links)
Prep Spray: https://amzn.to/3F9gkqT
Wire Brush: https://www.jbtools.com/gearwrench-2310d-curved-handle-wire-scratch-brush/
Eastwood Rust Encapsulator: https://www.eastwood.com/eastwood-rust-encapsulator-plus-pint.html
Eastwood Internal Frame Coating: https://www.eastwood.com/eastwood-internal-frame-coating-14oz-aerosol.html
Eastwood Chassis Black Paint: https://www.eastwood.com/ew-extreme-chassis-black-primer-aerosol-14-oz.html
Magnet Holders: https://amzn.to/3ud0QgD
Plasma Cutter: https://www.longevity-inc.com/forcecut-40d
Tin Snips: https://www.jbtools.com/k-tool-international-kti72380-8-tin-snips-straight-cut/
Body Saw: https://www.jbtools.com/astro-pneumatic-930-air-saber-saw-with-5-piece-blade-set/
Body Sealer 29372: https://amzn.to/3utltFB
Calk Gun: https://amzn.to/3m7OBOK
3M Metal Bonding Compound: https://amzn.to/2Ye6EuH
3M Metal Bonding Compound Tool: https://amzn.to/3ihLMcM
3M Metal Bonding Mixing Nozzle: https://amzn.to/3AXIIdc
Related Videos
Easy Rust Repair the ‘Hack’ Way: https://www.youtube.com/watch?v=Kw5CNQJJkaA&t=61s
Hack Bodywork Years After Repair: https://www.youtube.com/watch?v=r330NcWfWj0&t=1s
2003 Honda Pilot Inspection This Thing Needs Help: https://youtu.be/11nl6FCkr-s
How To Repair Structural Rust Damage: https://youtu.be/wou4sk8Xt9k
How To Save Your Vehicle From Rust: https://www.youtube.com/watch?v=djuSxYI6UbE&t=2s
Fixing Up My Brothers Rusty Element: https://www.youtube.com/watch?v=RsjQWRteNt0
Fabricating Exhaust Parts: https://www.youtube.com/watch?v=legLIPEuCfw&t=1s
I Hate SUV’s: https://www.youtube.com/watch?v=AqTgv2RSC7I
Fixing it Forward Playlist: https://www.youtube.com/watch?v=FfBnTwpEBu0&list=PLSzhQ6St-ov1b4BFvZbRMV4Xs_rZlBItj
Type R Playlist: https://www.youtube.com/watch?v=_OfMvfFSztM&list=PLSzhQ6St-ov0sJT52tXnm59Vbk1wCvhGd
Dads Truck Series: https://www.youtube.com/watch?v=kCepnacqRuI&list=PLSzhQ6St-ov1g_GML2aVq6EN-_ShJ9G2o
The Fairmont Project: https://www.youtube.com/watch?v=L22GsHQi7tU&list=PLSzhQ6St-ov2nxWVKCeU14Vt7JJ_QSZvs
**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq
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Stay Dirty
ETCG
Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.